CT & Voxels basics: open CT data and turn it into a mesh

What a voxel volume is, how to get one into MeshInspector, which tool of the CT tab to use, and the usual ways from a scan to a mesh

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CT and MRI scanners measure a value, such as density, at every point of a 3D grid. MeshInspector keeps such data as a voxel volume and has a separate CT tab to view, analyze and edit it and to turn it into a mesh. This guide shows where volumes come from, which tool of the CT tab does what, and the usual workflows.

Voxel Volumes

A voxel volume is a regular 3D grid of small cubes (voxels), each holding one value. The viewport shows it as an iso-surface: the surface through the voxels whose value equals the iso-value. More in Voxels.

The CT tab of MeshInspector with a dental CT scan, cropped to the jaws with Set Active Voxel Box: the iso-surface shows the jaw bone and the teeth, and the scene tree lists Dental CT scan and Dental CT scan Cropped.

Where Volumes Come From

Source Tool
A folder with a DICOM series (CT, MRI) CT › Open DICOMs
A RAW file; you enter its parameters CT › Open RAW Voxels
A set of TIFF images CT › Open Voxels From TIFF
A mesh Mesh Edit › Mesh to Voxels (guide)
A lines object Lines › Lines to Voxels (guide)

The three Open tools are described in Open DICOMs, RAW and TIFF voxels.

The CT Tab at a Glance

I want to… Tool
Choose which surface represents the volume Change ISO
See the inside of the volume, colored by value Volume Rendering
Look at one slice of the volume as an image Voxels Slice
See a graph of the values along a line Voxels Line Graph
Find the optimal path between two voxels Voxels Path
Limit the work to a box inside the volume Set Active Voxel Box
Find and create segments of the volume Voxels Segmentation
Bring the values of the selected volumes to one range Voxels Normalize
Change the voxel size Voxels Resampling
Fit a mesh to the voxel gradient at sub-voxel precision Voxels Inspector
Combine two volumes voxel by voxel (Union, Intersection, Difference) Binary Operations
Turn the volume into a mesh Voxels to Mesh

Most tools work on one selected volume; Binary Operations needs two. Change ISO is not available while Volume Rendering is on for the volume, and Volume Rendering is not available while Change ISO is open.

Recipe: From a CT Scan to a Printable Mesh

  1. Open the scan with CT › Open DICOMs (select the folder).
  2. Open CT › Change ISO and set the Iso-value so that the surface shows the structure you need.
  3. Run CT › Voxels to Mesh: Simple Conversion for speed, Smart Conversion for a more precise surface.
  4. Repair the mesh with Mesh Healer and save it as STL (Exporting Objects).

All steps with the settings: How to convert voxel to mesh.

Recipe: Work on a Region Only

A scan often holds much more than the part you need. Set an active box first, and the iso-surface is rebuilt only inside it:

  1. Select the volume and open CT › Set Active Voxel Box. Set the box around the region you need.
  2. Then convert it with Voxels to Mesh: the mesh covers only the box, because the tool copies the iso-surface.

Recipe: Compare or Combine Two Volumes

  1. Open or make both volumes. If two CT scans have different value ranges, select both and bring them to the same range with CT › Voxels Normalize.
  2. Select the two volumes and open CT › Binary Operations.
  3. Choose the operation and run it. Volumes made with Mesh to Voxels offer Union, Intersection and Difference. Both volumes must be of the same kind.
  4. Turn the result into a mesh with Voxels to Mesh, or compare meshes made from both volumes with Inspect › Surface Deviation.

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